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Customizable Robotic Welding Systems

Discover flexible robotic welding configurations, tailored to your specific needs and industry requirements.

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Customizable Robotic Welding Systems

Efficient Solutions for Complex Projects

From robots on rails to 10-axis systems, we’ve got your automation needs covered.

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Efficient Solutions for Complex Projects

  • Automated With Cortex Prime

    Cortex offers a genuine no-programming solution. Initiate the program creation process for an entire assembly with just a few mouse clicks, resulting in hundreds of unique robot programs generated completely automatically in minutes.

    Automated With Cortex Prime

  • Modular Welding Systems

    BLOK Systems are fully modular, enabling fabricators to tailor the perfect welding setup for varying applications and adapt as business needs evolve

    Modular Welding Systems

  • Versatile Fabrication

    BLOK cells efficiently handle heavy fabrication assemblies, including those requiring complex multi-pass welds, demonstrating significant versatility in robotic welding applications.

    Versatile Fabrication
BLOK 400

BLOK 400

The BLOK 400 is a robust, modular robotic welding system designed specifically for heavy fabrication needs. Its design includes X-axis and Y-axis movement on rails, allowing it to handle larger components efficiently. This advanced setup makes it ideal for fabricating a variety of large structures such as skids, trailers, and frames, providing extensive coverage and precision in complex welding tasks. The BLOK 400 can also be equipped with optional rotation, making it the perfect solution for demanding fabrication environments.

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BLOK 500

BLOK 500

The BLOK 500 is a highly advanced modular robotic welding system tailored for complex heavy fabrication tasks. It incorporates three-axis mobility (X, Y, and Z), enabling the welding column to move vertically to access deeper parts. This capability is perfect for welding larger and more intricate items like railcars, containers, and heavy machinery components. For enhanced reach and flexibility, the BLOK 500 also offers optional rotational movement, making it a versatile choice for demanding welding requirements.

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Tech Specs

Dimensions

imperial metric
Fence To Fence 77’ 23.51 m
EWZ 1 26’ 7.89 m
EWZ 2 26’ 7.89 m
EWZ 1 & 2 65’ 19.98 m
Height 12’ 3.7 m

Part Tolerances

Infeed beams and sections must be of good quality and must respect the following criteria:

  • Flatness = up to 2mm (0.09’’)
  • Cut straightness = up to 2 mm (0.09’’)
  • Cut angle = ±2mm (0.09’’)
  • CAD vs Actual for all dimensions = up to 4 mm (0.16’’) deviation

Deliverable

Axis System

1a Option 1a:
AGT BLOK 400 Robot Cantilevered Gantry

  • Includes servo-motor driven robot X-axis carriage with:
    • Servo “Y” axis w ( ) m stroke
    • Mounting for robot and robot controller
    • Mounting for Welding Power Source
    • Mounting for Bulk Wire Barrel
1b Option 1b:
Same as above with rotation axis
2a Option 2a:
AGT BLOK 500 Robot Cantilevered Gantry

  • Includes servo-motor driven robot X-axis carriage with:
    • Servo “Y” axis w ( ) m stroke
    • Servo “Z” axis w ( ) m stroke (Positioning only)
    • Mounting for robot and robot controller
    • Mounting for Welding Power Source
    • Mounting for Bulk Wire Barrel
2b Option 2b:
Same as above with rotation axis

Positioners

Qty
1a Option 1a:
No Positionners

  • Table or trestles to be supplied by customer
 ✓
Included
Qty
1b Option 1b:
Headstock / Tailstock

  • Capacity: 2,900 lbs OR 12,000 lbs OR 24,000 lbs
  • Headstock: Motorized, Tailstock: Idle
  • Tailstock can be mounted on rail (length to be determined)
 ✗
Optional
Qty
1c Option 1c:
AGT Structural Steel Beam Rotators

  • For 48’’ high beams and up to 20’’ wide
  • Loading horizontal or vertical
  • Automatic rotation in the sequence
  • Capacity: 11,000 lbs per pair
  • Rotation: Automatic (controlled by sequence)
  • Clamping: Manual
 ✗
Optional

Robotic

Item Description Qty
1 Welding Robot – Fanuc ARC Mate 120iD/12L with R-30iB+ controller

  • Reach: 2272mm;
  • 12kg payload;
    • Includes standard options for welding application
    • Constant path
    • Torch Guard (to detect robot collisions)
    • Internet connectivity customization (for remote support)
    • DCS (for safety)
    • Image result for r30ib+Ascii Upload (to facilitate program modifications and uploads)
    • Karel (for laser touch sensing programming)
    • Menu utility (for programming of pop-up menus and user inputs)
    • Ethernet IP Scanner (Remote IO)
    • Coord-Motion Package (Coordinate Motion). The Coordinated Motion Software Option allows two or more motion groups (Robot and Aux Axis) to coordinate positions. This includes the Multi-Group Motion option
    • Password Protection. The Password Protection option allows password protection of controller information for all devices.
    • Integrated PMC. Dual Check Safety (DCS) Position & Speed Check monitors the position data and speed of motors with two independent CPUs in the robot controller and allows to restrict robot movements to customized volumes.
    • ASCII Program Loader. ASCII Program Loader allows to easily exchange program files between the robot and a PC (for easy editing)
    • Internet Conn/Customer. Allows connection on private network and to internet
 ✓
Included
Item Description Qty
2 Automation and interface

  • Main cabinet
  • Operator Console (button box)
  • Status light tower
  • HMI Touch screen on Teach Pendant with basic configuration

Interested in the BLOK-HEAVY?

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